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HPMC - PVC PIPE PLANT - CONICAL TWIN SCREW EXTRUDER (Single Pipe) |
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HPMC Conical Twin Screw Extruder for two die is made of high grade steel. Efficient for low power consumption and more quantity of small and big pipes (125 kg/hr, 150 kg/hr) and available in Conical Twin Screw Extruder Models, HPMC 45/90, HPMC/51/105, HPMC 65/132, HPMC 80/156, HPMC 92/188. |
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Product Description: |
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HPMC Conical twin screw extruder in the range of PVC pipe plant is available in models HPMC 45/90, HPMC/51/105, HPMC 65/132, HPMC 80/156 and HPMC 92/188. The conical twin screw extruder provides with compact and reliable gear box and equipped with bi-metallic screw & barrel for longer life and are the most suitable for manufacturing various types of PVC |
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Salient Features of Single Screw Extruder : |
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Single Screw Extruders comes in extensive range of extruders with screw diameters varying between from 20mm to 150mm. |
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HPMC PVC Pipe Plant-Single Screw Extruder is a Barrier design (Double thread) Screw for PVC Pipe and it performs consistent melt homogeneity, excellent and efficient process control and stability for unmatched end-product quality and delivery. |
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It is designed to work according to all pelletized materials. |
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Output rate for polyolefins up to 450 Kg/hr. |
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| 1. DIE HEAD |
| Die Head is made of high carbon content forged alloy steel for better life and performance. |
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| 2. SPRAY BATH |
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Intensive cooling of the pipe with the help of numbers of spray nozzles. |
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Axial adjustment of tank on slide rails with locking arrangement. |
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Self cleaning type spray nozzles with wide opening for intensive cooling of the pipe. |
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Acrylic transparent cover for easy inspection has been involved and included in conical twin screw extruder for single pipe. |
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| 3. PNEUAMTIC HAUL OFF |
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Twin and Multi Track system |
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Track can be adjusted for different sizes of pipes 20mm to 315 mm |
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Haul-off is synchronized with extruder with the help of AC Frequency Variable Drive. |
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Gap between two tracks and pressure is adjusted pneumatically in the conical twin screw extruder for single pipe. |
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V-Groove rubber pads mounted on chain with proper tensioning to prevent becoming oval in shape even for large diameter and thin wall pipe. |
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| 4. PLANETARY CUTTING SAW |
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Planetary saw blade cutting for pipe dia upto 315 mm |
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UPVC chamefering rotary cutting. |
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Cutting is PLC controlled. |
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Saw dust powder sucking device. |
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Special hard alloy saw blade employed to cut heavy caliber thick wall pipes. |
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| 5. AUTOMATIC CUTTING UNIT UPTO 200 MM |
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Carborundum cutter for less wastage during cutting. |
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Smoot and clean cut are ensured with the conical twin screw extruder |
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All movement are equipped with pneumatic cylinders. |
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Clamping force can be adjusted to accomodate different wall thickness. |
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Limit switch is provided to sense particular length. |
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| 6. TIPPING CHUTE |
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Operated with pneumatic cylinder and limit switch for pipe stacking for the best conical twin screw extruder working results for single pipe production . |
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| MACHINE MODELS |
HPMC 45/90 |
HPMC 51/105 |
HPMC 65/32 |
HPMC 80/156 |
HPMC 92/188 |
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| Min Pipe OD ( mm) |
16 |
16 |
63 |
110 |
315 |
| Max Pipe OD (mm) |
50 |
200 |
225 |
315 |
630 |
| Max Plasticizing Capacity (Kg/hr) |
90 |
170 |
300 |
425 |
600 |
| Max Output (Kg/hr) |
80 |
150 |
250 |
350 |
450 |
| Main Drive (Kw) |
15 |
18.5 |
37 |
55 |
75 |
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| Heating |
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| Barrel ( Kw) |
11 |
15 |
20 |
35 |
45 |
| Die ( Kw) |
3 |
5 |
8 |
12 |
20 |
| Screw Speed Variation (RPM) |
1 - 37 |
1 - 37 |
1 - 37 |
1 - 37 |
1 - 37 |
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| Vaccum Sizing Tank |
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| Pump Drive ( KW) |
2.25 |
2.25 |
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| Length ( Mtrs) |
3.0 |
1.0 |
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| Water Requirement Circulating ( Ltrs/min) |
400 |
400 |
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| Spray Bath |
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| Lengh (mtrs) |
3 |
5 |
6 |
6 |
6 |
| Water Requirement Circulating( Ltrs/Min) |
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450 |
500 |
1000 |
| Drive Range (kw) |
1.5 |
4 |
4 |
5.5 |
7.5 |
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| Haul Off |
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| No. of Arms |
2 |
2 |
2 |
3 |
6 |
| Width of Belt (inch) |
4 |
6 |
6 |
2.5 |
2.5 |
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| Cutting Saw |
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| Saw Diameter ( mm) |
300 |
500 |
500 |
200 |
200 |
| Saw Drive Load ( KW) |
0.75 |
1.5 |
1.5 |
2.25 |
2.25 |
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